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1965 Comet 202 project

Posted: Thu Dec 15, 2016 1:30 pm
by ArkansasComet
After selling my '64 Comet when I moved from CA to AR, I really missed having a Comet around to work on. I knew it would be hard to find a car in AR that wasn't rusting away (one thing I miss about CA!), so I accepted the fact that I would be doing lots of body work & started searching for a new car. I found this 1965 202 an hour away for a whopping $300, so I decided to pick it up. The old owner had started to swap the suspension over to V8 suspension, so I figured for the price it was at least worth it for parts. I never like to part out a car, so I decided to take on the challenge of fixing the body on this one. I am still new to body work & have never really done any major panel replacement (except for the roof on the '64), so this will be a fun learning project for me!

Here is how the Comet looked when I picked it up, the suspension was only partially bolted together which made it difficult to move. We used a tractor & come-alongs to load it onto the trailer:

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We removed the hood & lifted the front using the tractor & a chain, & backed the trailer under the front of the car. I didn't get any pics. during the operation as I was focused on the task at hand!

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On the trailer! As you can see the front end is not completely bolted up & is missing the driver side strut rod so it would not roll.

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We used an engine hoist to lift the front of the car so we could move it into the shop:

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After getting the car up on jack stands I began to disassemble everything. I plan on media blasting this car in the future so I am stripping the body completely down.

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The Comet fits nicely between the offroad trucks, I actually sold my first 1965 202 about 12 years ago to buy the Toyota T-100 to the right in this pic. At the time the Toyota was completely stock & was my daily driver for college! As you could probably guess, the Comet will also be getting a roll cage...

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Needs a new floor

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The rear quarters are the worst part of the car & I predict these will be the biggest challenge to repair:

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I don't think the dent in the passenger side door will buff out :(

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Once I had the car mostly stripped down, I started straightening a bunch of areas in the front end. I will post some pics. later today of that work.

To be continued...

Re: 1965 Comet 202 project

Posted: Thu Dec 15, 2016 7:30 pm
by lavron
Woot! I think that Comet found a good home. :D

See Ya,
Mike

Re: 1965 Comet 202 project

Posted: Thu Dec 15, 2016 7:47 pm
by five0merc
Nice work so far. I am in the same process with mine. Will be following along.

Re: 1965 Comet 202 project

Posted: Thu Dec 15, 2016 8:43 pm
by ArkansasComet
Next I took all of the front suspension & steering off & started cleaning/straightening some areas.

Here I scraped the undercoating off of the inner fender areas:

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Straightened the lip on the front cross member (some of this was from the tractor/chain loading we did!)

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The core support was bent on the passenger side, so I used a scrap piece of tubing & a tie down strap to straighten it:

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Front all stripped down:

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Removed the broken windshield:

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After this I moved on to the interior & removed the dash trim, gauge cluster, heater, wiring harness, etc. I don't have any keys for the car so I couldn't remove the ignition switch, so my plan is to take one of the door locks to my locksmith friend & have a key made & hope it fits the ignition!

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I plan on getting a new wiring harness for the car, but I marked everything on the original dash harness so I can use it as a reference. Unfortuneatly I dont have any of the rear or under hood wiring :(

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Next I moved on to the rear of the car to start some of the major body repair work. The guy I sold my '64 to added me to some Comet facebook groups once he saw me buy the 202, & I was able to find a nice tail panel from a guy on one of the groups (if you are a member here thanks again!).

Here you can see how banged up the tail panel is:

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Rust:

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Next I cut the spot welds, the hardest part was finding the spot welds! I used sandpaper to find some of the hidden ones. This car has a lot of spot welds!

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Spot welds cut & the tail panel removed:

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Old vs. new:

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New panel mocked up, it looks so much better now! I still need to work on the rear crossmember behind the panel to get it straight, and right now my welder is not working so this is where I have stopped. I have some time off work for Christmas & New Years so hopefully I will make some more progress then!

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Here is a sneak peak of my next project, the rear quarter panels. I bought these patch panels from a guy on ebay, they are not perfect but they are a pretty good start. The lip on the wheel well is slightly wider than the original, but since I plan on doing both sides they will match.

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Re: 1965 Comet 202 project

Posted: Thu Dec 15, 2016 9:19 pm
by poboyjo65
Lookin good! I've been down that tailpanel road, lower quarter road,floor road,,,,most all the roads your traveling ! :lol: Too bad you aren't a little closer, I have a pretty good windshield for a sedan that I would let go cheap!

Re: 1965 Comet 202 project

Posted: Thu Dec 15, 2016 9:55 pm
by lavron
Only a couple of things come to mind, right off the top of my head; Wow! and I am glad you are here! That is about it :roll:

See Ya,
Mike

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 8:41 am
by SASSY
Hey guys, can you hear the youth in this thread? I ran outta breath just reading it to this point!
Keep the pics coming and keep up the great work!
Fred

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 8:51 am
by Lip Ripper
Where's that like button?

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 9:37 am
by Groover
lavron wrote:Only a couple of things come to mind, right off the top of my head; Wow! and I am glad you are here! That is about it :roll:

See Ya,
Mike
Yep, ArkansasComet has my respect and admiration. We'll all get a few years younger watching this project move forward.

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 10:13 am
by Jims65cyclone
Keep it coming. You've got the makings of a great how-to manual here. :D
Jim

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 11:25 am
by ArkansasComet
Thanks for the nice comments everyone! You guys are really motivating me to keep moving on this project! I work full time & help run a small business on the side, so I am usually working 6 days a week which limits my time to work on this car. I'm afraid my pace will slow down now that I have posted everything I've done up to today, but I will do my best to keep moving & update this thread with more progress!

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 12:21 pm
by SASSY
ArkansasComet wrote: I'm afraid my pace will slow down now that I have posted everything I've done up to today, but I will do my best to keep moving & update this thread with more progress!
GOOD!
The rest of us can relax again,, thought for a minute I would have to go out to the garage and do somethin,,, :lol:
Being that 64 hardtops are thee most beautiful car on the planet,,, too bad you had to sell it,,,, :mrgreen:
Fred
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Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 1:32 pm
by anoNY42
Nice to see another sedan about, and in my year too!

Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 1:38 pm
by ArkansasComet
SASSY wrote: Being that 64 hardtops are thee most beautiful car on the planet,,, too bad you had to sell it,,,, :mrgreen:
I agree, after owning the '64 hardtop I told myself I would never own another sedan because the hardtop is so nice looking! But this 202 was too cheap to pass up & reminds me of my first car (shouldn't have sold that one either!) I am saving up for another '64 hardtop now :D

Here's a pic of my first sedan when I sold it, all it needed was a headliner & paint!

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Re: 1965 Comet 202 project

Posted: Fri Dec 16, 2016 6:37 pm
by SASSY
Hey Ark, I was just stirring the pot, there is a BIT of a rivalry between the 64-5s.
Im sure you will be drawn into that discussion at some point, enjoy the ride! :mrgreen:
Fred